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HEAT DISPERSING SYSTEM

HEAT DISPERSING SYSTEM

Heat Dispersing System

WIDELY USED IN THE FOLLOWING PRODUCTS   

Container board,corrugated paper,cardboard, toilet paper,newsprint and cultural paper

USED TO DISPERSE THE FOLLOWING IMPURITIES

Wax,hot-melt adhesive,asphalt,adhesive, ink,pigment,wet strength paper

  • The disc type heat dispersing system is used in the preparation system of waste paper pulp   line,and the pulp is processed under the condition of high temperature and high   concentration through the method of combining mechanical and heat dispersing.The main   purpose is to decompose impurities such as hot melt,stickies,asphalt,ink,etc.in the waste paper  raw materials into sizes that are invisible to the naked eye or floatable.
  • The heat dispersion system can give various types of waste paper pulp the best treatment  in the production line that uses waste paper as the basic raw material to obtain the best results,the highest efficiency,and the lowest energy consumption.
  • The high temperature heat dispersion system is a pressure vessel,and the operating  temperature can reach 120°C.
  • The energy consumption is very low,the entire system consumes only 50-65 kWh /ton pulp.
  • The heat dispersion system can also be used as a bleaching system.
  • Good operation,economy and flexibility can ensure maximum return on investment.
  • Flexible configuration of dehydration,heating and heat dispersion modules can meet the  diverse needs of customers.
  • Rich experience,unique technology and R&D capabilities.
  • A complete heat dispersion system includes three processes:dehydration zone,heating zone  and heat dispersion zone.

Area Division

Dewatering Area

  • The pulp with a certain concentration is concentrated to about 30%in the dehydration area,so that the pulphas a higher concentration after entering the heating area,and is completely  washed at the same time.As two kinds of different concentration equipment,twin wire press and single screw press  have their own advantage sand disadvantages  in equipment cost,pulp concentration control and operation cost,which can adapt to different working conditions.
  • High concentration is very important for fast and economical heating of pulp in the heating area, as well as for achieving the best heat dispersion effect.

Heating Area

  • The heating area is designed as a closed pressure vessel,which is sealed by a screw plug to prevent steamfrom escaping,keep steam consumption low,and flexibly adjust the operating temperature,which can reach120°C and provide uniform feeding.
  • The friction force produced by the plug screw can produce the pre dispersion effect and  improve thedispersion ability.
  • After that,the crushing screw decomposes the plug to ensure the uniform and effective heating of the pulp in the preheating area,increase the surface area of the pulp,make allthe impurities  and fibers reach thetemperature required by the thermal dispersion,and minimize the degree of freedom of the waste pulp,so as to improve the dispersion effect.
  • The closed heating zone can be connected with different types of dehydration systems.
  • Due to the high temperature,the heating area can also be used as a bleaching reactor,or as a chemical mixer.

Heat Dispersion Area

  • Compared with other heat dispersing systems,the disc type heat dispersing machine  belongs to the disc type heatdispersing.This type of heat dispersing can obtain better dispersing effect and is more convenient for maintenance.
  • The pulp entered by the feeding screw is ground and softened by the mechanical and  physical action of thebroom disc teeth under the conditions of high concentration   (28-32%)and high temperature(90-120 °C)to make the heat The melt,stickies and ink are peeled  from the fibers and dispersed into tiny particles that are invisible to the naked eye,thereby   improving the strength characteristics of the pulp and the surface characteristics of the paper.
  • Energy consumption isas low as 35-40 kW /ton pulp.
  • The  heat dispersing machine is equipped with different specifications of grinding plates   to meet thedispersing requirements of different working conditions.
  • The adjustment accuracy of the grinding disc gap can reach 0.01mm,ensuring the stability  of the pulp quality.
  • Two heat dispersing machines with pulping structure can ensure flexible adjustment of  the  thermal dispersionpulping  concentration between 4-20%.

 

Different Types Of Heat Dispersing Systems

Compact Thermal Dispersion System

The traditional thermal dispersion system usually needs at least 5-6 equipment in series operation,which will cause the system to occupy large space,high investment cost,high energy consumption and complex maintenance.in somespecial conditions,the compact thermal dispersion system can be used to replace the traditional thermal dispersion system.Only three devices are needed to achieve high-quality and efficient thermal dispersion effect.

A complete compact thermal dispersion system consists of three equipment:concentration equipment,plug screw and CDI disc type thermal dispersion machine.

The compact thermal dispersion system has the following characteristics:

  1. The floor area is small,at least 35%space is saved,and the height of the plant is lower than that of the traditionalthermal dispersion system
  2. Low operation energy consumption,saving at least  15%of power consumption.
  3. Simple maintenance and low maintenance cost.
  4. Simple and convenient operation.

CDI Disc Heat Disperser

The screw feeding mechanism of thecompactheat disperser integrates crushing,heating and   conveying.After the pulp is crushed and heated,it is sent to the grinding area.When it is used to  process  deinked pulp,chemicals  can  be  added  here.

Features  Of  Heat Dispersion System

  • For alloperating parameters suchas concentration,temperature and energy consumption has  perfect and independent controllability.
  • Pulp uniformity for heat disperser.
  • Short heating time and good dispersion effect.
  • Improving bleaching efficiency of dispersion system

Advantages  Of Disc  Heat Dispersion System

  • The final product quality has been improved.
  • More kinds of raw materials can be used.
  • Improve the yield of pulp.
  • Strengthen the technological characteristics offiber,improve  the  strength  performance  of  pulp.
  • The necessity of reducing refining.
  • Improve the performance of the paper machine.
Get in touch with our professional team!
上一篇AGITATOR AND PUMP SYSTEM

OUR PRODUCTS

HEAT DISPERSING SYSTEM
AGITATOR AND PUMP SYSTEM
SCREENING SYSTEM
PILOT PAPER MAKING LINE
PIPE BELT CONVEYER
WASTEPAPER/PULP BALES/BROKEN PAPER CONVEYER LINE
BOARD STORAGE AND CONVEYING SYSTEM
Electrical Control System
FLAKE SCREEN
CHIP WASHING + WATER CIRCULATION SYSTEM
Chip Storage And Reclaiming System
Purchased Chip Line
CHIP SCREEN
FUNCTIONAL ROLLER SERIES
HIGH YIELD PULPING SYSTEM WITH AN ANNUAL OUTPUT OF 50000 TO 200000 TONS
NON-PRESSURIZED HI-CONSISTENCY REFINER
PRESSURIZED HI-CONSISTENCY REFINER
HORIZONTAL STEAMING TUBE
CHIP WASHING FACILITY
REACTION BIN

Our Products

HEAT DISPERSING SYSTEM
AGITATOR AND PUMP SYSTEM
SCREENING SYSTEM
PILOT PAPER MAKING LINE
PIPE BELT CONVEYER

Why Bannor?

Custom made rolls being used for a wide range of applications.

Excellent raw material, up-to-date producing technology,

Highly trained employees, sophisticated machine technology

Contact Us

Zibo Bannor New Material Technology Co.,Ltd
86 533 2801410
86 533 2801460
bannor@foxmail.comhttps://bannor.cn/

About Bannor

Custom made rolls being used for a wide range of applications.

Excellent raw material, up-to-date producing technology.

Highly trained employees, sophisticated machine technology.

Our Products

HEAT DISPERSING SYSTEM
AGITATOR AND PUMP SYSTEM
SCREENING SYSTEM
PILOT PAPER MAKING LINE
PIPE BELT CONVEYER
WASTEPAPER/PULP BALES/BROKEN PAPER CONVEYER LINE
BOARD STORAGE AND CONVEYING SYSTEM
Electrical Control System
FLAKE SCREEN
CHIP WASHING + WATER CIRCULATION SYSTEM